380v 50/60HZ Motor Stator Winding Machine Freely Programmable IOS9001 Certified

High Distribution Precision Dual Station Needle Winding Machine For Motor Stator XT-02D

Needle Winding

Needle winding is the process of choice for the production of internally or externally wound stators or rotors with a complex winding scheme and pole chains (see Singletooth Winding).

During the needle winding process, the needle (nozzle) that feeds the wire is moved horizontally or vertically along the pole. It thereby "circles" the pole and winds it.

In terms of the products and processes to be handled, this method offers a comparatively high degree of flexibility compared to others. The needle winding machines from XINGTE are able to process several different products simultaneously in one and the same machine. They achieve very high operating speeds by exploiting the physical possibilities without negative effects on process reliability.

XINGTE provides a wide variety of needle winding machines required for special products, e.g. for winding 2-pole stators or cam-operated winding machines where several needles can be used simultaneously to enable maximum throughput.

Main Features

• Flexibility (internal and external rotor)
• Multi-parts winding at the same time
• Freely programmable
• Wire layering
• Freely programmable contacting/wire termination (teach process)
• High filling factors despite required space for needle
• Large wire diameter range
• Freely selectable wire connections even on the lower side of the stator
• Low tooling costs

Typical products where Needle Winding is used

• Pump drives
• Fans
• Power steering, servo motors
• various brushless motors
• Professional food processors
• Professional power tools
• Coolant pumps
• Heating pumps
• Vacuum pumps
• Oil pumps
• Roller shutter drives
• Wheelchair drives
• Dental drill

The stator is stationary during winding. All needle movements are motorized and programmable and managed in direct drive mode (no cam system, no belts, no lead screw).

It is possible to wind:

• Inner straight slot stators
• Inner skewed slot stators
• Outer stators straight and skewed slot

Product parameters

About Xingte

Established in 2007, XINGTE boasts over 17 years of R&D experience in the coil winding area. The company is headquartered in Shenzhen, with a factory area exceeding 30,000 square meters, ensuring strong productivity. With over 230 technical services and after-sales staff, XINGTE provides worry-free after-sales service at worldwide service points. XINGTE has obtained 120+ patents and related certificates. The company's workforce of over 600 experienced employees guarantees production capacity and fast delivery. Additionally, XINGTE's team of over 130 experienced engineers ensures strong R&D ability and customization capability.

Our factory

Our machine pictures

Stator coil samples

Order process

Delivery

Our partenrs

Shenzhen Xingte Technology Co., Ltd. was founded in 2011. It is a national high-tech enterprise with more than 1.000 employees and a factory area of 30,000 square meters. Xingte specializes in the research and development, production, sales, and technical services of fully automatic winding machines and winding systems. Xingte currently has an R&D team of more than 260 people and a high-quality after-sales service team of more than 400 people.

Xingte obtained more than 200 invention patents, utility model patents, software copyrights, and other certificates like CE, KC, etc. Xingte is a member unit of the Shenzhen Camera Industry Association and a governing unit of the Robot Intelligent Equipment Industry Association. The company has an independent machining center, complete production supporting equipment, and controllable product manufacturing costs and quality. The entire product production process adopts information management. Effectively manage production factors and implement the 6S (sorting, reorganizing, sweeping, cleaning, quality, and safety) on-site management concept within the company. Continuously improved the company's quality management to enhance customer satisfaction, and obtained ISO9001 quality management system certification.

The company's products are mainly used in mobile phones, computers, headphones, wireless charging, photovoltaics, new energy vehicles, electronic components, and other fields. Specializing in providing various types of speaker voice coil winding machines, motor winding machines, wireless charging coil winding machines, toroidal magnetic winding machines, new energy intelligent equipment, air core coil winding machines, transformer winding machines, and the middle and rear sections of magnetic rings Assembly lines and other production equipment as well as fully automatic speaker assembly equipment!

Our products are exported to all over the world such as Southeast Asia and European and American countries, South Korea, Singapore, Vietnam, Philippines, Turkey, etc. It has widely served well-known domestic and world brands such as Huawei, Apple, Samsung, and Xiaomi, and has been unanimously recognized by customers.

Our Vision: To be the global leader in coil winding and related equipment manufacturing

Our Mission: Create value and a better life for customers

Our values:Customer-centric: win-win cooperation, faster and better, Staff-oriented: emphasizing both ability and integrity and continuous optimization