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100T Industrial Automation Precision Sheet Metal Large Bending Machine

Categories Sheet Metal Processing Machine
Brand Name: Star Power
Model Number: 100T-4000MM
Certification: CU,ISO
Place of Origin: Guangdong, China
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 100 Set/Sets per Month
Delivery Time: 1 month
Packaging Details: metal frame with film
Type: CNC Bending Machine
Electric assembly power: ≈40KW
Average energy consumption: At 4KW / hour
Nominal Pressure: 1000kN
Slide Stroke: 80mm
Power: 30kw
HS Code: 8462221000
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100T Industrial Automation Precision Sheet Metal Large Bending Machine

100T Industrial Automation Precision Sheet Metal Large Bending Machine


The technical parameters of large bending machines have a crucial impact on the processing effect, which is mainly reflected in the following aspects:
1.Pressure:
The pressure magnitude of large bending machines directly determines the maximum thickness and strength of the sheet metal it can bend. Strong pressure can easily handle thick and sturdy sheet metal. Insufficient pressure may lead to the inability to complete the bending of thick sheets, or inaccurate bending angles, and the surface of the sheet metal may have cracks or wrinkles. For example, in shipbuilding, thick ship plates need to be bent. If the pressure of the large bending machine is insufficient, the bending requirements for the ship structure cannot be met.
The stability of the pressure is also very important. Unstable pressure may result in inconsistent bending effects of the processed parts in the same batch, affecting the consistency of product quality.
2.Workbench length and width:
A workbench that is long and wide enough can accommodate and support larger-sized sheet metal, facilitating comprehensive and stable bending operations on large sheet metal. If the workbench size is too small, it may not be able to provide uniform support for large sheet metal, resulting in sheet metal deformation during the bending process and affecting the bending accuracy. For instance, in large-scale steel structure processing, a wide workbench can ensure the stability of long steel beams during bending.
The flatness of the workbench also affects the processing effect. An uneven workbench will cause uneven force on the sheet metal during bending, resulting in a deviation in the bending angle.
3.Opening height:
Large bending machines with a larger opening height can accommodate thicker sheet metal and larger-sized molds, thereby achieving complex and large-sized bending shapes. Insufficient opening height will limit the processing capacity of large bending machines and prevent the handling of thick sheet metal and the application of special molds.
A suitable opening height can also facilitate the replacement and adjustment of molds, improving processing efficiency.
4.Slide stroke:
The slide stroke determines the depth and angle range of the bending. A sufficiently long slide stroke can achieve larger angles and depths of bending to meet diverse processing requirements. Insufficient stroke may lead to the inability to achieve certain specific bending shapes and angle requirements.
The precision control of the slide stroke can ensure the consistency and accuracy of each bending.
5.Control accuracy:
A high-precision control system is crucial for large bending machines. It can precisely control parameters such as the bending angle, pressure, and stroke, ensuring that the bending accuracy of large sheet metal reaches the micron level and meeting the strict requirements of high-end manufacturing industries such as automobiles and aerospace.
Precise control can also reduce material waste and the reject rate.
6.Speed:
Reasonable setting of the bending speed can balance processing efficiency and processing quality. Excessively fast speed may cause problems such as thermal deformation and stress concentration in large sheet metal during bending, affecting the bending accuracy and sheet metal performance. Too slow a speed will reduce production efficiency and increase production costs.
In conclusion, the various technical parameters of large bending machines must be coordinated and matched to ensure high-quality, high-precision, and high-efficiency bending effects when processing large sheet metal.

Specifications:


Process termProcess introductionmachineMachine sizefloor spacepower
(Kw)
Length(m)Width(m)
Process 1Steel Coil Laser cuttingLaser cutter line12000x2600x1950mm172.645
Process 2Sheet welding for Saving MaterialStraight Seam Welding Machine1400x1100x2000mm1.41.10.4
Process 3Sheet Grinding for Saving MaterialSheet Grinding Machine2250x1550x1800mm2.31.63.2
Process 4Punching of water holeDeep throat Press machine/J21S-40T1500x1200x2000mm1.51.24
Process 5Punching for PrebendingDeep throat press machine/J21S-63T1700x1400x2200mm1.71.44
Process 6Press the water lineBending machine/30T-1600MM2600x1400x2000mm2.61.43
Process 7Bending of the sink baseBending machine/63T-2500MM2800X1700X2350MM2.81.75.5
Process 8Press arc & bottom cornerTwo-In-One Integrated Rolling Seam&Corner Pressing Machine1300x750x2000mm1.30.752.3
Process 9Welding for vertical seams and bottom cornerCNC Welding Special Machine1400x1100x2000mm1.41.10.4
Process 10Round corner Of vertical seams grinding (Inside)Grinding Machine For Round corner Of vertical seams2550x850x2200mm2.60.852.3
Process 11Repair the Panel's missing cornersCNC Welding Special Machine(for panel repair)1100x850x1450mm1.10.850.4
Process 12CNC Welding For Panel's Inner EdgeMulti-Axis CNC Welding Special Machine
(For panel's inner edge)
1700x1400x1600mm1.71.41.3
Process 13Grinding for the sink's panelGrinding machine (Abrasive belt type)2500x1400x1700mm2.51.43
Process 14Grinding for the sink's panel(mirror surface)Grinding machine3000x1400x1700mm31.43
Process 15Painting For Sink Bottom Back SideManual painting equipment2200X1800X1600mm2.21.84.5
Process 16Drying after PaintingDrying Oven13000X1000X1600mm13130
Total floor space(Includ spaced distance and transportation route):>65m(Length)x 10m(Width)

Process flowEquipment nameSpecific machine name
CuttingLaser cuttingCustomizable
Seam and corner pressingSeam and corner pressing machineSeam pressing machine, Corner pressing machine, Integrated seam and corner pressing machine
StampingStamping machinePunching of water hole,Punching of Prebending
BendingBending machineBending to form the bowl shape,
Press the water line
WeldingWelding machineCNC fillet welding machine, CNC corner mending welding machine, seam welding machine, CNC planar welding machine,
Press arc & bottom
corner,
Grinding and polishingGrinding and polishing machine
Automatic Grinding for the
sink's panel(Rough
Polishing),Automatic Grinding for the
sink's panel(Fine Polishing),
Round corner Of vertical
seams grinding (Inside)

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