Hastelloy C-4/NS335/NS3305/N06455/2.4610/NiMo16Cr16Ti Bolt Standard for Performance and Reliability in Extreme Environments

Hastelloy C-4/NS335/NS3305/N06455/2.4610/NiMo16Cr16Ti Bolt Standard for Performance and Reliability in Extreme Environments

Hastelloy C-4 (UNS N06455, W.Nr. 2.4610, NS335, NS3305) is a nickel-molybdenum-chromium alloy known for its exceptional corrosion resistance, particularly in strong oxidizing and reducing environments. This alloy is highly resistant to stress corrosion cracking, pitting, and crevice corrosion, making it ideal for harsh chemical processing industries.

Bolts made from Hastelloy C-4 are widely used in industries such as chemical processing, aerospace, and marine applications due to their superior mechanical strength and high-temperature stability. They maintain excellent corrosion resistance in acidic environments, including hydrochloric, sulfuric, and phosphoric acids. The presence of titanium enhances thermal stability, preventing grain boundary precipitation and ensuring long-term durability in extreme conditions.

Trade Code

Hastelloy C-4 (also known as NS335, NS3305, N06455, 2.4610, and NiMo16Cr16Ti) bolts offer exceptional corrosion resistance and high-temperature strength, making them ideal for extreme environments. Here are their key features:

Key Features of Hastelloy C-4 Bolts

1.Superior Corrosion Resistance

• Excellent resistance to oxidizing and reducing environments.
• Strong resistance to localized corrosion (pitting, crevice, and stress corrosion cracking).
• Performs well in acidic environments, including sulfuric, hydrochloric, and phosphoric acids.

2.High-Temperature Stability

• Maintains mechanical integrity up to 1038°C (1900°F).
• Resistant to grain boundary precipitation at elevated temperatures.
• Suitable for high-temperature chemical processing applications.

3.Exceptional Strength & Durability

• High mechanical strength and toughness.
• Maintains structural integrity under extreme conditions.

4.Composition & Structure

• Nickel-based alloy with approximately 16% Molybdenum, 16% Chromium, and Titanium additions.
• Low carbon content minimizes carbide precipitation during welding.

5.Excellent Weldability & Fabrication

• Can be welded using standard welding techniques without post-weld heat treatment.
• Easily machined compared to other Hastelloy grades

Applications:

Hastelloy C-4 (UNS N06455, W.Nr. 2.4610, NS335, NS3305, NiMo16Cr16Ti) bolts are highly corrosion-resistant fasteners used in extreme environments. Their primary applications include:

1. Chemical Processing Industry

• Used in reactors, heat exchangers, piping, and vessels where exposure to strong oxidizing and reducing agents occurs.
• Resistant to hydrochloric acid, sulfuric acid, phosphoric acid, and nitric acid.
• Suitable for chlorinated organic compounds and acidic gas environments.

2. Aerospace and Aviation

• Ideal for jet engine components and exhaust systems exposed to high temperatures and aggressive chemical exposure.
• Used in spacecraft manufacturing where resistance to oxidation and thermal stability is critical.

3. Marine and Offshore Industry

• Employed in subsea equipment, offshore platforms, and shipbuilding due to excellent resistance to seawater and brine environments.
• Corrosion-resistant against pitting and crevice corrosion in saline conditions.

4. Power Plants

• Used in nuclear and thermal power plants for flue gas scrubbers, heat exchangers, and boiler components.
• Withstands high-temperature oxidation and stress corrosion cracking.

5. Pharmaceutical and Food Processing

• Ensures hygiene and contamination prevention in food-grade applications.
• Resistant to sterilization chemicals and high-purity water systems.

6. Pollution Control and Waste Treatment

• Used in flue gas desulfurization (FGD) systems, waste incineration, and acid recycling units.
• Effective against sulfuric acid mist and aggressive industrial waste streams.

Summary:

Hastelloy C-4 bolts offer outstanding weldability and formability, making them suitable for critical fastening applications in reactors, heat exchangers, and pressure vessels. These fasteners retain their integrity even under fluctuating thermal cycles and aggressive chemical exposures. Their high nickel and molybdenum content enhances resistance to localized attack, making them a reliable choice for corrosive environments.

Overall, Hastelloy C-4 bolts provide superior longevity, minimal maintenance, and excellent mechanical properties, making them a preferred choice for demanding industrial applications.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.