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Embossed Concrete Bonding Metal Deck Floor Roll Forming Machine With Electric Sync Table

Categories Floor Deck Roll Forming Machine
Brand Name: METALIGN
Model Number: MD
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: High-Speed Gearbox-Driven Floor Deck Roll Forming Machine for Galvanized Steel
Key words: floor decking profile roll former/steel deck panel production/construction decking roll line/floor deck roll former
Profile: Metal deck/Floor deck
Application: Concrete floor slab reinforcement / Steel structure flooring / Composite concrete slabs / Building mezzanines
Material type: Galvanized steel
Material thickness: 0.8-1.5mm
Production speed: 15m/min
Main motor power: 22Kw
Forming stations: 27
Driving system: Chain
Frame structure: Wall panel structure
Shaft diameter: 95mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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Embossed Concrete Bonding Metal Deck Floor Roll Forming Machine With Electric Sync Table

Embossed Concrete-Bonding Metal Deck Roll Former with Electric Sync Table


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This production line targets the construction industry, offering high-efficiency, precision roll forming for metal deck panels used in concrete flooring systems.

2. Profile Description

  • The profile is made of 0.8–1.5mm galvanized steel, trapezoidal-shaped with embossing dots for better concrete adhesion, ideal for composite floor systems in commercial buildings.

3. Production Process

  • 5T Hydraulic Decoiler → Guiding Device → Embossing Roller → Roll Former → Electric Transmission Table → Fly Hydraulic Cutter

  • The steel coil is decoiled and guided into embossing rollers for texture, then roll formed through a 27-stand archway-structured forming machine with gearbox drive. An electric transmission table coordinates movement to the hydraulic cutter for precise cut-to-length.


4. Technical Parameters

MachineAnalysis
5T Hydraulic DecoilerFeeds steel coil and holds it with press arm
Safer and steadier than passive decoilers
Suitable for 0.8–1.5mm thick steel coils
Guiding DeviceAligns coil edge to ensure straight feeding
Embossing RollerAdds dots to enhance concrete adhesion
Texture is key for composite slab performance
Roll Former (27 stations)Forms the trapezoidal deck profile with high precision
Gearbox drive ensures synchronized torque and long life
Archway frame resists heavy load and ensures stable profile shape
Electric Transmission TableCoordinates forming and cutting speed
Optimizes workflow and reduces material tension
Track Hydraulic CutterCuts sheets to length while tracking movement
Hydraulic drive ensures strong, clean cuts

5. Key Focus

  • Embossing roller enhances bonding with concrete slabs


  • 27 stations ensure precise forming of deep profiles


  • Gearbox drive provides long-term stability and accuracy


  • Fly hydraulic cutter allows high-speed synchronized cutting


  • Electric table balances speed between forming and cutting


6. Production Line Components

Machine NameQuantity
Hydraulic Decoiler1 set
Guiding Device1 set
Embossing Roller1 set
Roll Former1 set
Electric Transmission Table1 set
Hydraulic Cutter1 set
PLC Cabinet1 set
Hydraulic Station2 sets
Out Table2 sets

7. Customization Options

  • This roll forming line can be customized for deck profile width, embossing pattern design, embossing roller pressure control, forming station number based on profile height, cutting system (flying cut optional), and motor brand or PLC system depending on customer preferences and local standards.
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