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Car Parts Assembly Machine For Automation Solution

Categories Auto Parts Production Line
Brand Name: Quanstar
Certification: ISO
Place of Origin: Shanghai
Payment Terms: L/C,T/T
Delivery Time: 90 days
Packaging Details: wooden box
Name: Car parts assembly machine for automation solution
Application: automotive parts
Cycle time: customized
Operation: fully automatic, semi
Control system: PLC, HMI
Software: SCADA, MES
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  • Product Details
  • Company Profile

Car Parts Assembly Machine For Automation Solution

Car parts assembly machine for automation solution

Engine parts assembling and testing equipment

Thermal management assemling and testing equipment

Roof parts assembling and testing equipment

EPS assembling and testing qeuipment

Assembly and test systems for the powertrain (engines, cylinder heads, transmissions, axles, brakes and steering systems)


Quanstar Intelligent Controls (Shanghai) Co.,Ltd. developed fully automated assembly and test lines for automotive parts. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:

- Automotive

- Medical

- Healthcare

- Industrial

- Cosmetics

- Commodities


Core competencies of our manufacturing automation solutions:

• Resistance and laser welding

• Ultrasonic and RF Welding

• Industrial robot integration for flexible, multi-axis problems

• Material handling

• Power & free linear transfer systems

• Servo press

• Vision inspection

• Build to print

• Precision machining

• Lean cells

• Leak testing

• Traceability


CategoryParameterDescription/Value
General SpecificationsLine Length10-50 meters (adjustable based on layout)
Production Cycle Time5-30 seconds/part (depends on component complexity)
Workstation Number6-25 modular stations
Power Supply380-480V AC, 50/60Hz, 3-phase
Compressed Air Requirement0.5-0.7 MPa, ~150 L/min
Assembly ModuleAssembly Accuracy±0.05 mm (for precision components like bearings, gears)
Gripper TypePneumatic/Servo-electric (customizable for different parts)
Torque Control Range0.1-50 Nm (for fastening bolts, nuts)
Component Size Range5-500 mm (L/W/H)
Max. Component Weight15 kg/station
Inspection ModuleVision System Resolution5-12 MP (with 10-50 μm/pixel defect detection)
Defect Detection Sensitivity≥0.02 mm (cracks, misalignments)
Measurement Accuracy±0.01 mm (for dimensional checks)
Inspection TypesDimensional, surface defects, missing parts, OCR (barcodes, labels)
Motion SystemConveyor TypeBelt/Chain/Pallet (motorized with servo positioning)
Positioning Accuracy±0.1 mm (for robotic pick-and-place)
Linear Speed0.2-1.5 m/s (variable)
Control SystemPLCSiemens (S7-1500), Allen-Bradley (ControlLogix)
HMI12"-19" touchscreen (multi-language, real-time monitoring)
Communication ProtocolPROFINET, EtherCAT, OPC UA
Data LoggingSQL database (local/cloud), MES integration
Quality MetricsFalse Rejection Rate≤0.3%
First-Pass Yield≥99.5%
MTBF (Mean Time Between Failures)>2,500 hours
EnvironmentalOperating Temperature5-40°C
Humidity Range20-80% RH (non-condensing)
Noise Level≤75 dB
SafetySafety StandardsISO 13849-1 (PLd), ANSI/RIA R15.06 (for robotic cells)
Protective MeasuresLight curtains, E-stop, safety interlocks, fencing

Key Notes:

  • Flexibility: Supports mixed-model production (e.g., engine blocks, transmission parts, sensors).

  • Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.

  • Materials: Corrosion-resistant stainless steel for food-grade or harsh environments (if required)

FAQ


1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.


2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.


3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.


8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

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