Improve Coating Process Electrostatic Painting Line And Spray Path AI Optimization Software

Equipment description:

First, the process flow
Workpiece upper part → pretreatment (8-12min) → moisture drying (10min/80℃) → automatic spraying (2-3 layers) → leveling (5-8min) → curing (20-30min/140℃) → cooling → inspection of lower part.
2. Key points of selection design
1.‌ Material compatibility ‌
Plastic parts should be equipped with low temperature curing furnace (≤90℃)
It is recommended to add chrome process tank for aluminum treatment
2.‌ intelligent configuration ‌
Mandatory: MES System interface (OPC UA protocol supported)
Recommended: Spray path AI optimization software
3.‌ safety regulations ‌
Explosion-proof class: The spraying area shall meet ATEX Zone 1
Emergency shutdown: dual circuit redundancy control

Main structure and components:

1. Detailed explanation of core structure and components
1. ‌ pretreatment system ‌
‌ Structure composition ‌ :
‌ multistage tank ‌ (stainless steel, wall thickness ≥3mm) degreasing tank: spray pressure 0.2-0.4MPa, equipped with oil-water separator
Phosphating tank: titanium alloy heating tube, temperature PID control ±1℃
Pure water bath: RO membrane filtration +EDI module, water quality ≤10μs/cm
‌ Key components ‌ :
Magnetic drive pump (anti-corrosion type, flow 50-200m³/h)
Plate heat exchanger (heat recovery ≥75%)
2. ‌ spraying system ‌
‌ Structure layer ‌ :
‌ Robot unit ‌ : 6-axis servo robot arm (repeated positioning accuracy ±0.05mm)
Electrostatic generator (output 90kV/200μA, with arc detection)
‌ paint supply module ‌ : two-component metering pump (mixing ratio 1:1~1:10 adjustable, error ≤±0.8%)
Constant temperature paint pipe (20±1℃ circulating water insulation)
‌ Innovative technology ‌ :
3D visual positioning (±0.1mm workpiece identification)
Air atomizing nozzle (adjustable atomizing particle size 15-25μm)
3. ‌ drying curing system
Key configuration ‌ :
High temperature conveyor chain (304 stainless steel, temperature 250℃)
Exhaust gas incineration device (VOC removal rate ≥99%)

Second, technical energy parameter table

Features:

1. High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.

2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.

3. High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.

4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.