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Energy Saving JEFFER 150TPD Glass Making Furnace

Categories Industrial Glass Furnace
Brand Name: JEFFER
Model Number: Customized
Certification: ISO9001, ISO14001, ISO45001
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T, L/C
Supply Ability: 1 set per 3 months
Delivery Time: 90 days after received the down payemnt
Packaging Details: Wooden case, tray, steel frame, etc
Capacity: 150 ton per day
Material: Refractory materials
Kind of glass: Soda-lime
Color: Customized
Condition: New
Kind of Fuel: Customized
Consumption: Energy saving
Waranty: One year
Application: Glass industry
After-salses service: Engineering overeas service available
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Energy Saving JEFFER 150TPD Glass Making Furnace

150TPD, Glass Industry, Melting Furnace, Design And Construction


1. Brief Description


Glass was used for windows and doors by the Ancient Romans as early as the 4th century.


Glass is a special amorphous inorganic nonmetallic material. The main component is silicate, a non-crystalline solid with an irregular structure.


Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry


Technical process of glass


Glass liquid forming


In this stage, the sinter will be melting and the silicate and SiO2 in sinter will change to flint glass liquid with a plenty of bubbles. However, its chemical components and character are not even.


Clearing


The glass liquid is continuously heated, and its viscosity is reduced with plenty of gaseous sundries released, which should eliminate the visible bubbles with the pool of liquid.


Homogenization


The glass liquid is kept at high temperature for a long time, the ripple eliminates by diffused function and homogenizes as a whole. The temperature of homogenization can be lower than the clearing stage.



Glass melting is a very complex process, it includes physical, chemical and physicochemical phenomena and reaction. These phenomena and reaction lead the mechanical mixed raw materials to complex melting glass liquid.




2. Type of Furnace

Capacity


Small scale furnaceDaily furnace capacity: below 50tons
Medium scale furnaceDaily furnace capacity: 50tons~150tons
Large scale furnaceDaily furnace capacity: 150tons plus

Product


Flat glass furnaceFor float glass, sheet glass and figured glass production line.
Domestic glass furnaceFor container glass, tableware glass, tube glass, etc production line.

3. Furnace structure


According to current fired furnace structure, it is mainly divided into four parts:

  • Glass melting section
  • Heat source supply section
  • Waste heat recovery section
  • Gas supply and waste gas exhaust

Melting section


It is the part which melts batched materials and Clearing and homogenizes glass liquid. In the upper space of the melting section is referred to as the flame space, the lower part is melting tank.


The flame comes from the burner through the port, which feds in preheated air to increase the flame effiency.


Dog house


Batched materials feed into the furnace through dog house, the heat is transferred via flame space to the glass liquid.


Air, gas access


The heated air and gas flow into the pre-combustion room for mixing via this access after they flow out of the regenerator. This is also an access for the flue gas to flow into the regenerator from the flame space.


Pre-combustion room


After the air and gas flow out from the access, under the airflow vortex motion, and molecule diffusion and collision, the air and gas will mix before flowing into the furnace.


4. Furnace melting technology system


Furnace melting technology includes temperature, pressure, bubbling, glass liquid level, fuel, reversing system etc.


Temperature


The temperature means the temperature the of melting tank, not the whole furnace. The distribution of temperature is from the melting tank through the length of the furnace.


Pressure


Furnace pressure is the static pressure of the gas system, which is determinate by pressure distribution curve.


Bubbling


Stable shape and position of bubble are an important sign to estimate the melting performance, which will also affect the production capacity of furnace and quality of glass liquid.


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