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ISO 6469 Electrical Safety Potential Equalization Testing Equipment 10 Channels

Categories Electrical Safety Testing Equipment
Brand Name: Sinuo
Model Number: SNE6815C
Certification: Calibration Certificate (Cost Additional)
Place of Origin: China
MOQ: 1
Payment Terms: T/T
Delivery Time: 45 days
Supply Ability: 20 sets/month
Packaging Details: Plywood Case
Price: Customized
Applied Standard: ISO 6469, etc
Test Accuracy: Basic accuracy 1%
Test Channel: 1-10 channels
Measuring Range: 0-600mΩ
Basic Accuracy: ±1%
Screen Display: 21.5-inch true color LCD
Scan Code Function: Yes
Data Management Function: Yes
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ISO 6469 Electrical Safety Potential Equalization Testing Equipment 10 Channels


ISO 6469 Electric Vehicle Special Potential Equalization Test System


Complied Standards & Clauses



ISO 6469-1:2019 Electrically propelled road vehicles — Safety specifications — Part 1: Rechargeable energy storage system (RESS)


IEC 62196:2020 Plugs, socket-outlets, vehicle connectors and vehicle inlets-Conductive charging of electric vehicles


GB 7258-2017 Safety Technical Conditions for Motor Vehicle Operation


...


Equipment Overview


This test system can perform potential equalization test for electrical vehicles’ high-voltage components during the assembly process of the entire vehicle. To ensure that the potential difference between each high-voltage exposed conductive parts is minimized, we need to make the potential equalization test by the requirements of standards between each high-voltage parts shell and electric platform, as well as any two exposed conductive parts that can be touched by people at same time.


Principle
1. Take a specified current from a power source with no load not exceeding 12KV, then apply it among the ground wire of the vehicle charging port, the component exposed conductive shell and vehicle frame, we calculate the ground resistance value by measured voltage drop.


2. To test conduction resistance between the ground wire of each vehicle charging interface, the exposed conductive shell of the parts and the vehicle frame with a distance no more than 2.5m.


Judge Conditions

No.NameJudge Conditions
1Battery System + Electric PlatformR<40mΩ
2Front Dive Motor Controller + Electric PlatformR<40mΩ
3Rear Dive Motor Controller + Electric PlatformR<40mΩ
4CDU + Electric PlatformR<40mΩ
5HVPTC + Electric PlatformR<40mΩ
6High-voltage Compressor + Electric PlatformR<40mΩ
7AC Charging Socket PE Terminal + Electric PlatformR<40mΩ
8Front Drive Motor + Electric PlatformR<40mΩ
9Rear Drive Motor + Electric PlatformR<40mΩ

Main Functions


1. Multi-channel: Integrated 10 channel potential equalization.


2. Screen display: 21.5-inch true color LCD screen is used, and the interface of the test process is visible, which is convenient for observation and judgment.

3. Open platform: It equipped with test program editing function, test project editing function, test report editing and printing function, user permission setting function etc.

4. Scan code function: It can record the vehicle VIN number, VSN number and main accessories number, and automatically associate the barcode to print the test report after test is completed.

5. Permission management: multi-level permission setting, which is convenient for management.

6. Data management: Manage various data, protect the integrity and security of the data, and have functions such as query and export to meet the data management needs of the production line.

7. Safety protection: Over-current protection, over-voltage protection, under-voltage protection, leakage current protection and emergency protection, etc.

8. Massive data: Support massive data storage and analysis; MES system docking, etc.

9. Flexible startup: Support multiple startup methods such as scan code startup, button startup, remote startup, etc.


10. Intelligent judgment: The key indicators all have the function of setting the upper and lower limits, automatically judge, and effectively prevent the occurrence of missed inspections.


Equipment Main Features



Standards applied:ISO 6469, IEC 62196, etc
Test accuracyBasic accuracy 1%
Special ClampHigh-end test clamps are adopted.
Structure optimizationStandardization and customization are combined, scalability and security are simultaneously developed, the structure is simple, and the logic is clear
Strong applicabilityA variety of hanging methods are available-hanging trolley, accompanying trolley, hanging rack, cantilever hanging, etc.
High intelligenceAll items do not need to be connected to the measurement cable repeatedly, and all the tests can be completed in one connection.
ModularThe system architecture design is modular and flexible, and the system is easy to update and expand, and is easy to maintain and upgrade
Flexible customizationAccording to the needs of customers, provide customized development and design of industry platforms, such as automatic door opening lighting, air conditioning heat dissipation
Site constructionProject construction management, installation knowing, equipment debugging, etc.

Main Configurations



Power Supply220V±10%, 50Hz±5%
Working Environment Requirements0-45℃, ≤85%
System ConfigurationHigh-profile industrial computer + 21.5-inch true color LCD display
UPS uninterruptible power supply
Wireless one-dimensional two-dimensional scanning gun
Sticker and receipt printer
PLC interface, USB interface, network interface, alarm light interface, foot switch interface, printer interface, barcode gun interface
Safety ProtectionThe device does not start high-voltage detection if the charging gun is not plugged in; Unplug the charging gun in the detection state, the device should respond in time to cut off the power supply to the socket

Technical Parameters & Test Projects



Test Channel1-10 channel, more channels can be customized.
Measuring Range0-600mΩ
Basic Accuracy±1%

Test ProjectPotential Equalization Test
AC withstand voltage testABCDEF
DC withstand voltage testVehicle chargerRear TM motor controllerFront TM motor controllerHigh voltage distribution boxHigh voltage PTC plumbing heaterAir conditioning compressor
Insulation resistance test<500mΩ
Test ProjectPotential Equalization Test
AC withstand voltage testGHIKN
DC withstand voltage testFront TM motorPower battery assemblyRear TM motorDC charging port grounding wireAC charging port grounding wire
Insulation resistance test<500mΩ

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