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Walking Beam Heating Furnace Cold Charging Low Nitrogen Combustion

Categories Rolling Mill Reheating Furnace
Brand Name: Yushun
Model Number: Customized
Certification: ISO 9001
Place of Origin: China
MOQ: 1
Price: Negotiated
Payment Terms: T/T, L/C
Supply Ability: 1 set 30 days
Delivery Time: 30 days
Packaging Details: Wooden case packing or nude packing
Name: Cold Charging Low Nitrogen Combustion Walking Beam Heating Furnace
Specification: 35t/h
Heating steel: carbon structural steel, high quality carbon structural steel, low alloy steel, late part of the excellent special steel
Billet charging temperature:: normal temperature
Billet heating temperature:: 1100~1150℃
Fuel type:: natural gas
Heat value: Q low = (8500±100) ×4.18KJ/Nm3
Pressure: ~8000Pa
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Walking Beam Heating Furnace Cold Charging Low Nitrogen Combustion

Cold Charging Low Nitrogen Combustion Walking Beam Heating Furnace

This project involves the design, manufacture, construction and installation, masonry, coating, commissioning of cold and hot state, personnel training and turnkey project of a walking beam heating furnace with rated output of 35 t/h (cold installation) until normal operation.

It adopts low-nitrogen combustion system, via the two-stroke preheater to preheat combustion air to 350℃, fully recover flue gas heat, save fuel consumption at the same time, reduce the cost of combustion system and spare parts and long-term maintenance, significantly reduce the operating cost; Both theory and practice have proved that fuel consumption can be reduced by 5% when combustion air is increased by 100℃.


Main technical parameter

Technical performance table

No.

Item

Unit

Value

1

Usage

Heating before billet rolling

2

Heating steel grade

Ordinary carbon steel, low alloy steel, high quality carbon steel, excellent special steel

3

Standard billet size

mm(150×150-380×380)×(4600-6100)
4

Single weight of billet

kg767--6420
5

Heating temperature

1030~1150
6

Furnace output

t/h

Rated 35 (cold charging)

7

Effective bottom strenght

kg/m2.h

Rated 465

8

Fuel type

Natural gas

9

Low calorific value of fuel

kJ/Nm38500±100x4.18
10

Charging temperature

℃×

Cold charging: normal temperature

11

Unit heat consumption

kJ/kg billet

300×4.18(cold charging)

12

Gas consumption

Nm3/h1260
13

Air consumption

Nm3/h12600
14

Flue gas amount

Nm3/h13860
15

Heating method and burner

Low nitrogen burner, side wall of heating section, upper wall of soaking section

16

Air heat exchanger type

Metal tubular convection heat exchanger with plug

17

Air preheating temperature

350
18

Walking beam cooling method

Water cooling

19

Consumption of cooling water

m3/h300
20

Walking mechanism transmission mode

Hydraulic

21

Walking parameter

mm

Step pitch:270

Lifting: 100+100

22

Walking period

sec35

Energy medium requirements

FlowPressureHeat valueRequirement
Natural gas1600Nm3/h (connection point)

~8000Pa (There is a pressure stabilizer for air supply in the workshop)


(8500±100)x4.18kJ/Nm3
Nitrogen for piping purging

100 m3/time


0.25 MPa

Gas for pneumatic mechanism


200 m3/h0.6 Mpano oil, water removal
Gas for instrument50 m3/h0.6 Mpa

no oil, water removal, the impurity particle is not larger than 5um


Clean circulation water for furnace equipment100 m3/h0.4 Mpa

Turbid circulation water for water seal and slag flushing system


30 m3/h0.25Mpa

Accident water


150 m3/h0.2Mpa

Technical performance table

No.ItemUnitValue
1UsageHeating before billet rolling
2Heating steel gradeOrdinary carbon steel, low alloy steel, high quality carbon steel, excellent special steel
3Standard billet sizemm(150×150-380×380)×(4600-6100)
4Single weight of billetkg767--6420
5Heating temperature1030~1150
6Furnace outputt/hRated 35 (cold charging)
7Effective bottom strenghtkg/m2.hRated 465
8Fuel typeNatural gas
9Low calorific value of fuelkJ/Nm38500±100x4.18
10Charging temperature℃×Cold charging: normal temperature
11Unit heat consumptionkJ/kg billet300×4.18(cold charging)
12Gas consumptionNm3/h1260
13Air consumptionNm3/h12600
14Flue gas amountNm3/h13860
15Heating method and burnerLow nitrogen burner, side wall of heating section, upper wall of soaking section
16Air heat exchanger typeMetal tubular convection heat exchanger with plug
17Air preheating temperature350
18Walking beam cooling methodWater cooling
19Consumption of cooling waterm3/h300
20Walking mechanism transmission modeHydraulic
21Walking parametermmStep pitch:270
Lifting: 100+100
22Walking periodsec35










Packaging Details: Wooden case packing or nude packing
Port: Tianjin
Lead Time:

Quantity(Sets)1-1>1
Est.Time(Days)30To be negotiated




specification

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