Chery Kaifeng Plant 30JPH Capacity Improvement Project

Chery Kaifeng Plant 30JPH Capacity Improvement Project

1. Project name:

Chery Kaifeng Plant 30JPH Capacity Improvement Project

2. Project time:

December 2019

3. Project location

Chery Kaifeng Plant

4. Project introduction:

Models: 5 models (X70/X90/X90 base model/X95/65EV)

Capacity: 30JPH

Beat: 108S

Robots: NACHI, EFORT and KUKA brands, quantity 99 units

Model switching form: side trihedral turntable, side wheel cover online flexible hemming, engine room cross slide table switching library system, main off-line rolling bed skid conveyor system, general assembly GEO gripper positioning system, robot automatic glue coating system

5. Core technology:

1. On-line flexible hemming of side trihedral turntable and side wheel cover

2. Switching warehouse system of engine room cross slide table, main off-line rolling bed skid conveying system

3. The total GEO gripper positioning system and robot automatic glue application system

As one of the four major processes in the automotive industry, the welding process is self-evident. It shoulders the important mission of forming the body and providing a supporting frame for the vehicle. In addition to ensuring the appearance and shape, it must also ensure that all parts of the final assembly The precision of the component installation point, so its process is far more complicated than the other three major processes. The planning and layout of the production line not only need to consider from the aspects of precision assurance, production efficiency, distribution logistics, and storage, but are also limited by the plant area and structure, Existing conditions such as painting corridors. There is no perfect layout plan, only the most suitable layout plan at present.

6. Logistics and warehousing planning

Logistics warehousing planning should be considered comprehensively in combination with process layout and production tempo, and should roughly follow the following principles:

(1) The size of the storage area should meet the basic inventory requirements. The basic inventory is generally not less than 2 hours of consumption. The area of the storage area should be calculated based on the total number of parts, the size of the parts station and equipment, and the number of frames to ensure that the area is not less than the area required for 2 hours of inventory.

(2) The storage area should be close to the logistics door of the workshop and the logistics channel of the factory area.

(3) In consideration of logistics efficiency and space saving, the width of logistics channels between welding lines is generally about 3m.

(4) Logistics channels must be reserved for all workstations that need to be loaded to ensure distribution space.

(5) The logistics direction cannot be opposite to the overall flow direction of the body.

Kinte provides systematic solutions for the intelligent logistics system by scientific research & development and technological standard innovation, forming three main business sectors of Quality and Technical Services, Intelligent Equipment, Environmental Protection Coatings and Resin. Serving more than 10,000 customers annually, covering more than 30 countries and regions around the world, it has become an active practitioner of “the Belt and Road” initiative.

KINTE has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2021, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards. Over 100 national patents have been awarded , with the transformation rate of scientific and technological achievements reaching up to 85%.

KINTE has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years, which holds every two years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China.

Powerful Basic Strength
Strong Scientific Research Capacity
Extensive Engineering Experience
Perfect Service System

• A wholly owned subsidiary of SINOMACH (a central government governed enterprise, ranked 250th among World Top 500).
• Enterprise with bank credit of AAA level.
• 14 wholly owned or holding industrial subsidiaries.
• Completed more than 300 turnkey projects.
• Customers from more than 30 countries and regions.
• Holding the “Certificate for Foreign Engineering Contract of the People’s Republic of China”.
• Internationally : We set agency and after-sales service points in countries such as India, Saudi Arabia, Iran, Egypt, Turkey, Brazil, Algeria, Pakistan, etc..
• Marketing center: Offer 24-hours hotline and email service.
• Dedicated after-sales service department.